January 01, 2025

Kapwell Ltd has successfully delivered a state-of-the-art hydrogen separation plant for a client based in Hempstead, England, UK. The system will play a crucial role in the ventilation system of an Uninterruptible Power Supply (UPS) room, ensuring the safe and efficient management of hydrogen emissions.

Project Scope and Specifications

The hydrogen separation plant was designed as a fully automated skid-mounted system with dimensions of 3.9m x 4.8m x 3.8m. The complex system includes a compressor package (manufactured and supplied by a third-party vendor in Italy), a hydrogen scrubber, and all associated pipework, monitoring, and ancillary equipment. The entire package meets CE/UKCA Marking and ATEX Certification (Zone 2) standards, ensuring compliance with stringent safety and operational regulations. Capable of processing a gas flow of 550 Nm³/hr at a static pressure of 80 Pa, the plant is designed for high efficiency and reliability, making it a critical component in the safe management of hydrogen within the client’s infrastructure.

Engineering and Delivery Challenges

The project was executed under a strict 28-week delivery requirement, necessitating an adaptive approach to both design and execution. Kapwell and its supplier network played a key role in advising on the compressor and scrubber selection, ensuring the system was tailored to fit the specified duty requirements and space constraints. By closely collaborating with stakeholders, Kapwell successfully integrated the hydrogen separation plant with the client’s existing infrastructure, overcoming challenges related to packaging, layout, and compliance while maintaining the highest safety and performance standards.

Commitment to Excellence

Kapwell’s successful delivery of this hydrogen separation plant underscores its expertise in delivering advanced gas separation solutions within tight timelines. By leveraging its engineering capabilities and supplier network, Kapwell continues to provide cutting-edge solutions tailored to the evolving needs of industrial clients worldwide.

For further details on Kapwell’s capabilities in hydrogen management and gas separation systems, contact our team today.